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Automotive Technology: How Car Recycling Works infographic - What Happens to Old Cars

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When a car reaches the end of its useful life, it does not simply become trash. Modern car recycling recovers metals, plastics, glass, rubber, fluids, and reusable parts from vehicles that can no longer be safely or economically driven. This matters because cars contain large amounts of steel and aluminum that require energy and raw materials to produce.

Recycling reduces landfill waste, saves resources, and lowers the environmental impact of making new vehicles.

Key Facts

  • A typical car is about 65% to 70% metal by mass, mostly steel and aluminum.
  • Percent recovered = recovered mass ÷ original mass × 100%.
  • Mass not recovered = original mass - recovered mass.
  • Recycling steel saves energy because melting scrap steel usually takes less energy than making steel from iron ore.
  • Hazardous fluids such as oil, fuel, coolant, and brake fluid must be drained before crushing or shredding.
  • Magnets separate ferrous metals because steel and iron are strongly attracted to magnets, while aluminum is not.

Vocabulary

End-of-life vehicle
An end-of-life vehicle is a car or truck that is no longer safe, useful, or economical to repair.
Dismantling
Dismantling is the process of removing reusable parts, fluids, batteries, tires, and valuable materials before the vehicle is crushed.
Ferrous metal
A ferrous metal is a metal that contains iron, such as steel, and is usually magnetic.
Shredding
Shredding is the process of breaking a crushed vehicle into small pieces so different materials can be separated.
Material recovery rate
Material recovery rate is the percentage of a vehicle's mass that is successfully reused or recycled instead of discarded.

Common Mistakes to Avoid

  • Assuming the whole car is crushed immediately is wrong because reusable parts, fluids, batteries, and tires are removed first for safety and value.
  • Mixing all metals together is wrong because steel, aluminum, copper, and other metals have different properties and recycling processes.
  • Forgetting hazardous fluids is wrong because oil, fuel, coolant, and brake fluid can contaminate soil and water if they are not safely drained.
  • Thinking recycling only means melting metal is wrong because car recycling also includes part reuse, material sorting, plastic recovery, tire processing, and safe disposal of nonrecyclable residue.

Practice Questions

  1. 1 A 1400 kg old car has 68% of its mass made of recyclable metal. How many kilograms of metal can be recovered?
  2. 2 A recycling facility receives 50 cars with an average mass of 1200 kg each. If 85% of the total mass is recovered, what mass is recovered and what mass becomes residue?
  3. 3 Explain why a recycling plant removes the battery and drains fluids before the car is crushed and shredded.