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This cheat sheet covers the engineering basics of stress, strain, and Hooke's law for materials under tension or compression. Students need these ideas to predict how rods, wires, beams, and structural parts deform when forces act on them. It helps connect physical measurements like force and extension to material properties used in design. The reference is useful for physics, engineering, robotics, and materials science coursework. The core ideas are that stress measures force per area, strain measures fractional change in length, and Hooke's law describes elastic behavior. Young's modulus links stress and strain with the formula E = stress / strain. A material behaves elastically when it returns to its original shape after the load is removed. Engineers must also understand limits, including the proportional limit, elastic limit, yield point, and breaking point.

Key Facts

  • Normal stress is calculated with stress = force / cross-sectional area, or sigma = F / A.
  • Tensile strain is calculated with strain = change in length / original length, or epsilon = delta L / L0.
  • Hooke's law for a spring is F = kx, where F is force, k is spring constant, and x is extension or compression.
  • Young's modulus is E = stress / strain, so E = (F / A) / (delta L / L0).
  • For a uniform rod or wire in the elastic region, extension is delta L = FL0 / AE.
  • Stress is measured in pascals, where 1 Pa = 1 N/m^2, while strain has no units.
  • A larger Young's modulus means a material is stiffer and stretches less for the same stress.
  • Hooke's law applies only in the linear elastic region before the proportional limit is reached.

Vocabulary

Stress
Stress is the internal force per unit area in a material caused by an external load.
Strain
Strain is the fractional deformation of a material, calculated as change in length divided by original length.
Hooke's Law
Hooke's law states that force is proportional to extension for an elastic object within its proportional limit.
Young's Modulus
Young's modulus is a measure of stiffness equal to stress divided by strain in the elastic region.
Elastic Limit
The elastic limit is the maximum stress a material can experience and still return to its original shape.
Yield Point
The yield point is the stress at which a material begins to deform permanently.

Common Mistakes to Avoid

  • Using diameter instead of cross-sectional area, which is wrong because stress = F / A requires area in square meters, not a length.
  • Forgetting that strain has no units, which is wrong because strain is a ratio of two lengths with the same units.
  • Applying Hooke's law after permanent deformation begins, which is wrong because F = kx and stress = E strain only apply in the elastic linear region.
  • Mixing millimeters and meters in the same calculation, which is wrong because SI formulas require consistent units such as meters, newtons, and pascals.
  • Assuming a stronger material is always stiffer, which is wrong because strength relates to failure stress while stiffness is described by Young's modulus.

Practice Questions

  1. 1 A wire has a force of 200 N applied to a cross-sectional area of 0.00004 m^2. What is the stress in the wire?
  2. 2 A 2.0 m metal rod stretches by 0.001 m under load. What is the strain?
  3. 3 A spring stretches 0.05 m when a 15 N force is applied. What is the spring constant k?
  4. 4 Explain why engineers must know both the elastic limit and Young's modulus when choosing a material for a bridge cable.